Dynamic analysis and optimization of flare network system for topside process of offshore plant

초록

This study introduces a new approach for designing a flare network system that ensures economic feasibility and safety using dynamic simulation analysis with the gPROMS Process Builder software. A case of "separator outlet blocked discharge" was selected as a pressure-relief scenario based on the American Petroleum Institute Standard 521, and design data from a previous offshore project were used. As the main process and flare network system were dynamically simulated, the effects of the pressure, temperature, and liquid-level changes in the vessel on the opening of the pressure safety valve (PSV) were analyzed. Then, dynamic simulation results, including those for the flare load, PSV back pressure, and Mach number, were compared with those obtained from a steady-state model employing the Aspen Flare System Analyzer. Lastly, the sizes of the PSVs, branch lines, and main headers were optimized to minimize the overall capital costs and ensure the safety of the flare network system. This methodology can be applied to all existing and newly designed flare network system to enhance safety and reduce capital costs. (C) 2019 Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

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